Friday, February 24, 2017

Word of the Day: assembly line

Word of the Day WhatIs.com
Daily updates on the latest technology terms |February 24, 2017
assembly line

An assembly line is a production methodology that breaks a process down into discrete steps that are executed in an iterative manner. Assembly line production has its roots in manufacturing and is often associated with Henry Ford and the mass production of automobiles.

Ford's inspiration for moving to a continuous-flow production methodology likely came from several food-related industries, but is often credited to his observation of how disassembly lines were used in the meatpacking industry at the turn of last century. Ford observed that workers in meat plants remained in a stationary position performing the same small task over and over, while the product - in this case, an animal carcass - did the moving. Because workers were only responsible for one small task, plant managers could hire unskilled workers and when necessary, replace them quite easily.

As a result of what he learned, Henry Ford and his managers changed how Ford automobiles were manufactured and used four guiding principles to reduce manufacturing costs:

  • Create a division of labor
  • Reduce wasted effort
  • Use interchangeable parts
  • Manufacture in a continuous flow

In 1908, the Ford Motor Company introduced the moving assembly line and successfully reduced production time for a single car from over 12 hours to just 93 minutes. The change in manufacturing also process significantly decreased the assembly time per vehicle and increased the profit margin for each car.

Ford's manufacturing principles have been adopted by countless other industries. Today, assembly lines are common methods of assembling complex items such as transportation equipment, household appliances and electronic goods. Assembly lines and the manufacturing industry continue to evolve with technological innovations like labor automation, 3-D printing and machine learning.

Quote of the Day

"A few years ago, I had the opportunity to tour the General Motors assembly plant, and I saw many parallels to what I do as a programmer and system administrator. It was a lesson in efficiency and just-in-time resource delivery that is applicable to both the assembly plant and IT." - Mark Vaughn

 

Trending Terms

IT automation
lean production
pipelining
JIT manufacturing
labor automation

 
Learning Center

Car assembly plants can teach a valuable lesson in IT automation
Just as manual automation helps car assembly plants build their products, IT automation can enable businesses to run more efficiently.

How lean production systems cut the fat out of manufacturing, ERP
A lean production system says efficiency is king and waste should be eradicated. Over time, ERP has evolved to work better and better with lean techniques.

IoT technologies bring efficiency and customization to manufacturing
Companies like KUKA Robotics are using IoT technologies to automate assembly line manufacturing, as well as customize production to meet customer expectations.

Manufacturing requirements planning: The four critical questions answered
Read a book excerpt on manufacturing requirements planning (MRP) and the common pitfalls of MRP. Understand why the book's authors say that MRP must become more flexible to stay relevant in today's manufacturing environments.

Improve operations with lean manufacturing techniques, ERP
By combining lean manufacturing techniques and ERP, and taking advantage of other methodologies, organizations can streamline and improve operations.

Writing for Business

The set of practices in the ten rules of lean production ______ been adopted by many industries in the U.S. and Europe.
A. have
B. has

Answer

 

 

 

Stay In Touch
For feedback about any of our definitions or to suggest a new definition, please contact me at: mrouse@techtarget.com

 

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